FRP Pultruded Products

Structural Shapes, Ladders, Consumer Product Range, Gratings, Cable Trays

Fiber Tech Pultrusion Products

We offer a wide range of pultrusion products for the Pultrusion process. Pultrusion is a continuous, automated closed-moulding process that is cost effective for high volume production of constant cross section parts. The basic process usually involves pulling of continuous fibers through a bath of resin, blended with a catalyst and then into pre-forming fixtures where the section is partially pre-shaped & excess resin is removed. It is then passed through a heated die, which determines the sectional geometry and finish of the final product.

Due to uniformity of cross-section, resin dispersion, fiber distribution & alignment, excellent composite structural materials can be fabricated by pultrusion. The profiles produced with this process can compete with traditional metal profiles made of steel & aluminium for strength & weight.

By using various additives, liquid resin systems can be made suitable to provide specific performance. Alumina trihydrate is filler that is used for its ability to suppress flame and smoke generation. Special purpose additives include ultraviolet radiation screens for improved weatherability, antimony oxide for flame retardance, pigments for coloration, and low-profile agents for surface smoothness and crack suppression characteristics.

Advantages of FRP Pultruded Products

  • Corrosion Resistant.
  • Weather Resistant.
  • Lightweight.
  • High Strength.
  • Electromagnetic Transparency.
  • Non-Conductive.
  • Electrically Insulating.
  • Easy to Fabricate & Install.
  • High Dimensional Stability.
  • Flame Retardant.

Products

Round rods, rectangles, squares, ‘I’ sections, ‘T’ sections, angles, channels, dog
bone profiles, dove tail sticks and spacers, corner profiles, hallow sections, etc.

Properties of FRP Pultruded Products

  • Light WeightLight Weight
  • Non CorrosiveNon Corrosive
  • Non MagneticNon Magnetic
  • Easy to MaintainEasy to Maintain
  • Fire RetardantFire Retardant
  • Impact ResistantImpact Resistant

Pultrusion Product Range

Pultrusion is the most cost-effective method for the production of fibre-reinforced composite structural profiles. It brings high performance composites down to commercial products such as light-weight corrosion free structures, electrical non-conductive systems, off-shore platforms and many other innovative new products.

Our pultrusion products range include round rods, rectangles, squares, ‘I’ sections, ‘T’ sections, angles, channels, dog bone profiles, dove tail sticks and spacers, corner profiles, hallow sections, etc.

Structural Shapes

Structural Shapes of FRP Pultruded ProductsPultruded Structural Shapes are good alternative over conventional metal structural shapes & Offers ideal solution against corrosion problems failed in industrial environment.

Application

walkways, platforms,columns, trusses, structural supports, purline

Ladders

FRP LaddersFiber Tech has developed ladders with fiberglass or Aluminium steps to satisfy the requirement of clients. These Ladders are available in different colours & up to 35 feet length.

Application

wall supported ladders, Stairways, Working Platforms, Monkey Ladders With or Without cage

Electrical Insulation Material

FRP Pultruded Electrical Insulation MaterialVarious types of pultruded arms, Rods, Flats, Corners & end pieces offers very goods electrical insulation property in combination with high machanical strength corrosion resistance & all weather resistance for indoor & Outdoor applications. These Variety of pultruded products are available with polyester, Vinylester & Epoxy Resins.

Application

Bus bar support, Dry type Transpormer Spacers, 11KV/33KV Cross Arms & other Electrical insulation Requirements.

Consumer Product Range

FRP Door Frames, FRP Storage Tanks, FRP Window Lineals, FRP Poles, FRP Consumer Product RangeFiber Tech has development wide range of pultruded products to offer attractive solution in industrial application & in Commercial & Consumer Product Range.

Application

Door Frames, Storage Racks, Window Lineals, Poles etc…

Gratings

FRP GratingsPultruded Gratings are manufactured by assembly of pultruded |- Beam & pulreuded cross rods. The distance between |- Beam & cros depend upon various load conditions, Pultruded Gratings offers advanced solution against critical problem of corrosion in industrial environment.

Application

Chemical Plants, Refineries, Power Plants, Marine & offshore Installations, Effluent Treatment Plants.

I-Beam SizeCross Rod DistanceRecommended
25mm10kg/mtr.300kg/Sq.mtr.
25mm12kg./mtr.400kg/Sq.mtr.
25mm15kg/mtr.400kg/Sq.mtr.
40mm18kg/mtr.750kg/Sq.mtr.
40mm25kg/mtr.750kg/Sq.mtr.
40mm30kg/mtr.1000kg/Sq.mtr.
40mm40kg/mtr.1500kg/Sq.mtr.
40mm45kg/mtr.2500kg/Sq.mtr.
40mm50kg/mtr.500kg/Sq.mtr.

Cable Trays

FRP Cable TraysFiber Tech Offers Wide range of cable support systems.
Fiber Tech cable support systems are available in polyester & vinylester Resin matrix.
Fiber Tech cable support systems are available as per following configurations

Perforated / Solid Bottom Channel Type

  • Perforated cable trays are available in drilled/perforated channels.
  • Solid Bottom Trays are available as straight channels as per required width, height & Thickness.
  • Both type of cable trays are available in width from 50mm to 900mm.
  • Both type of cable trays are designed for 1500/3000mm support span.
  • Both type of cable trays are available in different collar heights, thicknesses and colours.

Standard specification is available as per below table

Inside WidthLoad DesignMaterial Choice
50mm10kg/mtr.Polyester/Viny|
75mm12kg./mtr.Polyester/Viny|
100mm15kg/mtr.Polyester/Viny|
150mm18kg/mtr.Polyester/Viny|
200mm25kg/mtr.Polyester/Viny|
300mm30kg/mtr.Polyester/Viny|
450mm40kg/mtr.Polyester/Viny|
500mm45kg/mtr.Polyester/Viny|
600mm50kg/mtr.Polyester/Viny|

Ladder type

FRP LadderLadder type cable rays are offered by assembling different types of combinations of pultruded cross sections, side runners & rungs.
The Rungs are epoxy bonded and fastned to demonstrate high strength against point, side & uniform loads.
Ladder type cable trays are designed for support span of 3000 mm.
Ladder type cable trays are designed for a point load of 70 kgs and uniform load with factor of safety 1.5 to 2.0.

Standard specification is available as per below table

WidthSide Runner Ht.Rung WidthDesign Load UDLMaterial
100mm77 / 100 / 15050mm10kg / mtr.Polyester / Vinyl
150mm77 / 100 / 15075mm12kg / mtr.Polyester / Vinyl
200mm77 / 100 / 150100mm15kg / mtr.Polyester / Vinyl
250mm77 / 100 / 150150mm18kg / mtr.Polyester / Vinyl
300mm77 / 100 / 150200mm25kg/mtr.Polyester / Vinyl
400mm77 / 100 / 150300mm30kg/mtr.Polyester / Vinyl
450mm77 / 100 / 150450mm40kg/mtr.Polyester / Vinyl
500mm77 / 100 / 150500mm45kg/mtr.Polyester / Vinyl
600mm77 / 100 / 150600mm50kg/mtr.Polyester / Vinyl

Applications Industries:

  • Refineries
  • Offshore Platforms.
  • Oil & Gas Industry.
  • Effluent Treatment Plants.
  • Power Plants.
  • Electricity Distribution.
  • Manufacturing.
  • Aerospace & Aeronautical.
  • Marina & Shipping.
  • Foot Bridges.
  • Swimming Pools.
  • Construction.
  • Outdoor Construction Panels.
  • Mobile towers & structures
  • In switchgear industries as operating rods, links, etc.
  • In construction industries as load bearing members, supports, etc
  • Landscape decorative items like bench strips, light poles
  • In transformer industries as spacers, runners, coil winders, wedges, dove tail sticks and spacers, threaded rods, etc.
  • In chemical industries as handrails,ladders walkways, floor gratings, supports, cable trays, pipe supports/ racks etc.
  • Construction of cooling towers
  • Tank/reactor stiffeners, girders, agitator/ motor mounting on reactors

Physical Properties

Thermal conductivity of composites is affected by both matrix and fibre characteristics. Generally, the glass & organic fibre reinforced composites are excellent insulators for thermal and electrical environments. The use of conductive carbon fibres, however, results in composites that exhibit thermal and electrical conductivity to some extent; this reduces their effectiveness as insulators but creates opportunities because of their static charge and heat dissipation characteristics.

Specific gravity is a key consideration when strength-to-weight ratios are important as in aircraft and aerospace applications. Carbon and aramid-reinforced composites excel because of their low specific gravities and high strength & stiffness characteristics.

The impact resistance of organic fibre reinforced composite is quite high, making them suitable for energy absorption applications. Fibre glass-reinforced composites are relatively poor in impact performance compared to organic fibres, but are superior to carbon-reinforced composites. Composites using carbon fibre rely on the toughness of the resin matrix for impact properties.

Chemical & Corrosion resistance characteristics of pultruded composites are attributed to the properties of resin used. Chemical & corrosion attack can occur at the product surface or at the end. The presence of a resin rich barrier layer on the surface provides greater degree of corrosion resistance. To achieve a resin-rich surface, a synthetic veil or mat, typically of polyester fibre, is used on the surface of the products when pultruded. The layer can range from 0.15 to 1.00 mm thick, depending on the thickness of the material used. The end cut of the profile is particularly vulnerable to corrosion because fibres are exposed to the environment. Therefore, it is a common practice is to dip-coat the end cuts of pultruded profile to seal them from corrosive attack. If this is not done, the corrosion resistance of the fibre itself becomes an important consideration because the resin does not effectively protect the fibre from attack along the fibre-resin interface at open ends.

Salient Features of Pultruded FRP Profiles

he Pultruded FRP profiles provided by us are widely acknowledged for their high strength, dimensional accuracy, corrosion resistance, light and better durability. Owing to these features, these profiles find extensive applications in structural process equipment, automotive components, chemical plant, switch gear components, pharmaceutical & food industries and others. Some of the detailed features of Pultruded FRP profiles are given in the following table :

FeaturesDescriptionBenefitsApplications
StrongUnit strength in tension & compression is approx. 20 x that of steel when these properties are combined on the basis of unit densityOptional strength as desired. Exceptionally high impact strength reduces damage potentialStructural process equipment support. Tank supports. Cooling tower ancillaries. Flooring supports. Trusses & joints.
Light WeightDensity of pultruded components is about 20% of steel and 60% of aluminiumHigher performance at less weight. Lower shipping, handling & installation costs. Less operational energy demand.Automotive leaf springs & bumpers. Prefabricated walkways & platforms. Bus components.
Corrosion ResistantUnaffected by exposure to a great variety of corrosive environment & chemicals.Minimum maintenance costs. Long term safety. Longer life.Chemical plant hand railings, gratings, walkways & bridges. Cable trays. Pipe supports.
Electrical InsulationProvides strength & rigidity with dielectric properties.Lesser no. of components. Non-magnetic & safe. Predictable insulation values for wide range of frequencies.Ladders, Cable trays. Switch gear components. Mounting braces and backboards.
Thermal InsulationPultruded components have a low thermal conductivity, 1/250 of aluminium & 1/60 of steel.educes installation thickness. Eliminates condensation problems. Reduces energy operation requirements.Bulk head frames. Walk in refrigerator door jams. Window frames. Insulated roll up panel doors.
ConsolidationMany individual components can be combined into a large profile.Reduced assembly cost. Reduced inventory. Fewer parts improve reliability.Window latch supports. Roll up door
Dimensional StabilityPultruded components are highly resistant to warping stretch/swelling over a wide range of temperature & stresses.No permanent deformation under high stress. Close tolerances.Spring bumpers. Crossing gate arms. Scrubber components.
SafetyThe pultruded components are very strong & safe to work with. They are microbes and insect proof.Many gratings suffer from the problem of microbes etc. due to wet or unhygienic working conditions.This property makes them ideal choice for pharmaceutical & food industries.